Hi all!
Well, we finally got lucky with the old Shackleton, being given some hangar time to get the painting done (more of which later) thanks to the kindness of Classic Flight at Coventry. They moved several of their collection out into the cold for a few nights including this funny looking US built thing:
Howard 500 N500LN...

Anyway... back to things with the proper number and arrangement of engines.
Wall to wall sunshine over the past few weeks let us make progress on the prep work for the paint, and not a moment too soon. All the team have been working from dawn to dusk every day they can - with some of the guys going to the airport in the evenings, going away from the aircraft exhausted but happy.
963 was made ready for moving (she has to shuffle over a bit soon anyway to make room for DC-6 G-SIXC to get past into its new position) the dates for the hangar being set at 24 - 27 March. We were to have a a four day paintathon, the intention being to only have roundels and stencils left to do afterward.
I thought I was prepared for it... I really wasn't. From the first e-mails last night saying 963 was in the hangar a day early, everything went nuts. I loaded up the car with as much painting materials as I could the following morning and set off for Coventry, eager to see what was going on there. I couldn't believe how busy the place was... it seemed as if everything was being worked on at once. Classic Flight/Airbase's second season is going to be a cracker.
The paintathon..Arriving to find everything sunny and bright I made my way over to where the Shackleton now wasn't, to drop the paint supplies off. I'm sure this was where we left it?

Best go look inside then. There she is!! Asking around the place and a figure of 17 years was arrived at since she last saw the inside of a hangar.


Two of our guys were already hard at work starting to mask up the windows and cover the floor, as was requested of us. The team are all in good spirits, even when asked to unroll the plastic floor covering again (and again) for the camera..

The ground handlers were superb, putting 963 in the hangar bang on the centre line with barely feet to spare on the wingtips. This is how close it was:

As you can see it's a snug fit.
Helping out with the masking, I had to take this shot, as it was too good to miss:

The DC3 was started up later in the afternoon outside, and made a really very pleasing amount of noise. :diablo:
Being at the west end of the hangar meant we got the sunshine for longer, which was rather nice. 963 looked that happy in there it was rather tempting to let the tires down so we don't have to move out, squat in the aircraft, or just paint a line on the floor that's Shackleton shaped with a "reserved" sign on it...



Saturday we worked long into the night, pausing only briefly for food and once in shock, when one of the female members of our painting team dropped into conversation that she was a pole dancing instructor...

Unfortunately we got beaten by time, WR963 wasn't finished. Various small leaks caused problems with contaminating paint.Then the paint we had for the roundels/fin flashes started reacting, so they were redone the following week. Luckily we noticed it after the first fin flash, so we didn't have to worry about any large areas. We overestimated the need for some colours, and underestimated others, but on the whole she's about 90% done.






These last two were taken right before we left.


WR963 was pushed out on 30th March, after 7 days indoors, and some of our gang were down there to see it happen. Still a bit more to do, but this picture was too good not to miss.

Two weeks later and other than the long standing issue of No 2's propeller, she looks smashing. I'm not going to post pictures for now, as we've decided to try and roll out the finished article for Airbase first day of business this year, so we promised to hold any photo's until then..
963 now wears the national markings, her squadron codes and emblems. The stenciling is getting done, and we'll have the most noticeable bits done by the time the public see her for the first time. Walkways, drain points, emergency markings... even in plain white and grey a Shackleton is a colourful beast up close.
The only pain with the paint is the underwings - despite best efforts, it's still slow going under there, so she won't be wearing the underwing serial numbers for a couple of weeks yet. The biggest reason being while we stopped things leaking into 963, there's still a few leaks out. We'll get to the bottom of them though.
In terms of crew numbers, we had around 20 people working on the Shackleton over the painting weekend, which is kind of a record for us. Even the elder members of the group can't remember seeing that many people working on her in the 12 years that she has been in their care. It's all good as the average on a normal day now is between 10 and 15 members, making large tasks that much easier. The ever growing "list" is now being fought to a standstill, and within a short time it's going to start getting smaller.
We've had two of the badly clouded cockpit quarter windows being replaced with newly manufactured ones. We still have a lot of the glazing to replace but it is getting done bit by bit! The gunners window and the astrodome are going to be a bit more of a headache, but they will get done.
We've had some new flooring going down inside the aircraft, it's not the original (does anybidy know a source of the proper stuff?) but it stops the inside of 963 being so much of a trip hazard than it was. When I say 'Trip hazards' that doesn't include the wing spars... everybody takes their own chances there!
As I mentioned earlier, all leaks and weeps are being investigated, one showstopping item being found in the engines priming lines - a couple of perished gaskets which would have produced a really nasty engine fire had they not been spotted. They have been changed and to get preventative, the same job is being done on the other three engines.
One of the fuel tank cocks on the port side is leaking, so that has been added to the list of tasks we have to sort out before running engines on that side. We have four tanks in each wing feeding into a five way manifold, so it should be fairly straight forward to figure out which one it is. We've already been in behind the engines once to fit new cut off solenoids on the priming lines, and fuel pressure senders, so we can be more accurate with priming and reduce the risk of fire.
Some other leaks are going to be more fun to sort out - a bomb bay ram has started weeping slightly which is going to need attention, but we're not sure if it's just misbehaving due to lack of use. The system is holding pressure well, the bomb doors being hand pumped shut the week before the hangar time, and so far the only thing that has happened is the port door has crept open a couple of inches.
The undercarraige oleo legs were to have been inflated but it appears we may have a leaks on the oleo legs themselves. This means an undercarraige leg swap if we can't get it fixed in situ.
None of this work worries us, for two reasons. We have a can-do attitude to the aircraft and if we can't find a way to do something we will find someone who can help... which is why we've been bugging anybody in the UK that has built Shackleton propellers recently!
The other reason is that in a small room off the hangar is every drawing that exists for the Shackleton, all the mod details, and God knows what else. It's a treasure trove. Apparently we hold the design rights to the aircraft now, having all the master copies of the drawings and prints. There is a phenomenal amount of information in there.
But, with all problems that crop up, she's an old aeroplane so we can forgive her.
What of the coming season, and the future?
So far this year we're looking at running on the 22nd for the opening of Airbase 2011 season, or the 4th May for the press day, or both.. the team is that enthusiastic. Further runs are planned for later in the year, and I'll put them up on here as they are known.
This year marks 20 years in retirement for the Shackleton, with 963's last flight being on 09.07.1991, after 15483.45 hours. We hope to mark it in some way.
As for the future...well, we're looking at new ways to get some big amounts of funding in place to get WR963 indoors. After that anything could happen.
Kind regards,
Rich Woods
Shackleton Preservation Trust