Hellcat wrote:
Are you talking about the two new "malcolm" hoods today? or WW2 hoods? Also were these "malcolm" hoods "field" modifications. or something that was factory line assemblies? Also from your statement, would you be also refering to P-51D model hoods as well? ....
Basically you clamp the sheet of canopy plastic into a form the shape of the canopy frame, heat up the assembly, then "inflate" the plastic from underneath and cool. The canopy is thus "blown" or inflated to shape by air pressure after it has been heated to a softened state. The fact that it has been evenly stretched by air pressure results in excellent optical properties but somewhat of a free form. If you were to vacuum or stretch form the canopy you would get some markoff from the mold or some uneven stretching that would negatively impact the optical quality but would yield a much more repeatable shape.
Look at a Bell 47 helicopter bubble and you can imagine how it might be blown up to shape like a balloon.
All the P-51 Macolm hoods were field mods- none left the factory that way.