It was a pretty useless day for me today. Didn't get much accomplished, other than a little work towards that second tailgunner's door. The majority of my work generally gets done in the God-awful hours of the morning, when nobody is here. That was pretty much the case today. Once 8:00 hit, I was essentially worthless to the project. Just lots of clerical work, along with hunting parts, driving all over town to get paint, t-shirt orders, and other non-Crew Chief related items (we just don't have any local Squadron members that help us with those things

).
I also spent a large portion of the morning helping Mark move airplanes around to make room for this weekend's hangar event. This time it's the Midland Symphony. They are great folks and all, but my work day tomorrow will be shut down from 10 a.m. until 1 p.m. (for rehearsal) and then from 5 p.m. until whenever. I'm rarely here that late at night, but the volunteers (supposed to have 8 of them tomorrow driving in from out of town) were wanting to work late. It sucks when we actually get folks that want to help and I have to tell them they can't. But that's just how it goes. There are some great perks to being based at CAF HQ, but these events are certainly one of the drawbacks for me.
Anyway, enough whining. Here's what little bit I did manage to get done today........
The first part of the project for the doors was to cut some rollers off of the bomb doors. And yes, I still have to talk myself into actually cutting them off, but I do have some of the "unmolested" rollers set aside for duplication later............
The next step was to drill a hole in the center of the arm so that it can be tapped for the retaining screw. Note the tape on the drill bit. This is my "depth guage" so that all of the rollers are drilled and tapped to the same dimensions........
And then I just started tapping the holes for 10-32 threads. I personally don't care for the standard tap handles that most tap & die sets come with, so a long time ago, I purchased a special set of sockets that are made where their sole purpose in life is to hold a tap. Just one of those personal preferences. For me, it makes the process go quicker. It's also important to know that when tapping threads like this, you need to keep the tap lubricated and to only go a thread or two, then back the tap off, then go another thread or two, then back it off, and so on until you've gone as far as needed. It's really not rocket science..........
So that's it. I told you it was a pretty uneventful day. Jim Ballard was able to finish up all of the electrical issues that we had and is leaving tonight. I'll get here early and try to get something done with my door before we get shut down for "quiet time" tomorrow........again.
Gary