A quick update for y'all since I was taking care of some e-mail traffic this morning anyway. Yesterday, a couple of our best volunteers showed up to help. Jim Ballard, who is one of the electricians that spent countless hours helping us on the B-29 project, came out for a few days to assist us with some of the electrical glitches that we've somehow created while doing this current project on the B-24. He always works insane hours and seems to get extraordinary amounts of work done while he's here.
Don Obreiter, who is the Squadron's Maintenance Officer, also showed up yesterday. He is likely the hardest working volunteer the Squadron has, who rarely gets any credit for it. He's been doing amazing work with some substantial paperwork issues that we had with the airplane from years ago. The work that he does gets mostly unnoticed by nearly everyone in the Squadron, but believe me, there's no way I'd be able to get my job done without him.
Not only that, but Don's also been building the bombardier's seat at his house (in Oklahoma) with the only reference being some grainy photos and some essentially useless drawings that we have on microfilm (kind of like my tailgunner's perdicament). Although we're not quite done tinkering with the seat, you can get an idea of what it's supposed to look like with these photos (sorry for the poor quality of pictures).......
Upon my normal 3 a.m. arrival this morning, I noticed that Don's truck was here. He has to get back to his house tonight and wanted to get as much work in as possible, so he simply "took a little nap" in his truck for a few hours. I have no idea how long he worked yesterday, but he's already started building the R/H waistgunner's gun mount........
I wasted a crapload of time yesterday trying to find some parts. Drove all over freakin' Odessa, TX to find some tubing (that I ended up not needing

), only to find that the only tubing at all of the steel places here are for the oil field. Frustrating.
Anyway, the small amount of work I actually did accomplish was with building the replacement fuselage skin, just forward of the tailgunner's door on the R/H side. I started with the basic layout you've seen before, along with duplicating the holes (obviously making it one piece, rather than two).......
I then cut out the window hole........
With the original set up, the window was held in with button head screws. These were interfering with my new tailgunner's doors, so I decided to dimple the new skin in order to accomodate countersunk screws. This skin is much too thin to countersink, and dimpling it also helps strengthen it (albeit minutely). The first step in this process was to get the rivet squeezer out, along with the #10 screw dimple dies........
Then, with the dies installed, I made my way over to the skin. It is crucial to check and double check that you've got the dimple dies on the correct side. I can't tell you how many times in the past that I've ruined a brand new piece of skin by putting the dimple on upside down..........
Then you just pull the rivet squeezer handles together and let the dies do the work........
And voila! You have a nicely dimpled hole that makes a countersunk screw nice and flush with the skin........
You do that a couple dozen more times, and you have a completed panel....
I'm making some doubler plates for the inside of the stringers this morning so that I can use the original size rivets and get rid of the huge ones that Consolidated stuck me with when they converted the airplane many moons ago. I hope to have the new skin shot on today.
I'll holler at y'all later,
Gary