Okay, okay, here's an update. I feel like someone has said, "The beatings will continue until morale improves."

You want pictures? Well, here's a whole lot of pictures of nothing. Seriously though, there really isn't much visual progress to show, but y'all will maybe get an idea of the little things that have to be done on a project such as this with the the following...........
On the last episode of "When Gary Goes Crazy," I was working on the permanent "plug" to replace the section of where the old transport door used to be. The next step for me was to build an upper, close-out rib for that section. This, of course, was started by using some trusty ol' posterboard. After getting the shape I needed with the posterboard, I transferred it to the aluminum sheet. This is .050" thick, so there was no way I could duplicate the radius I had in the bends on the posterboard. So, I had to make an allowance for that and dropped my bend lines down 1/4". The blue lines are what was transferred from the posterboard and the red lines are my "actual" bend lines......
The bending work was accomplished on our sheet metal brake....
Here's the close-out rib all bent to shape. I'm not going to install, or even drill it at this point, as I need to work out the rest of the door portion and figure out my final hinge arrangement......
Here's what I would call the center third of the original door. This will be modified to fit into my plans....
First, the skin had to come off....
Then I took the lower close-out rib out of it and shortened the structure about an inch or two (can't remember now

)........
I was starting to come across some areas that had me concerned, corrosion-wise, which started to slow the process down a bit. But after a light bead blasting, I was pleasantly surprised to find that nearly all of the corrosion in this structure was superficial and only on the surface. The other areas were easily removed. The remaining structure will receive an acid etch bath, along with alodine to help protect the aluminum, before being primed with an epoxy primer later on.......
It's not just corrosion that I look for when inspecting old airplane pieces like this. It's these crazy little things like rivets bent over like nails that make you say bad words. Going back to fix items like this can be extremely time consuming, and often times make for more work due to the holes being egg shaped. In this case though, I was lucky and was able to increase the size of the hole to the next larger rivet to repair this........
Here's the bottom close-out rib riveted back into place in it's new location. Since these parts were completely bare, I treated them and shot them with primer before I riveted them together. Like I mentioned before, the remaining part of the door will be treated later......
Here is the "new" door hanging by the latches in it's relatively new home. My next step is to refine my door hinge idea and get that installed.......
Hmmmmm, I wonder what Gary is going to do with those A-26 gear door hinges that he found out in the scrap pile?

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Well, I hope that give y'all your update "fix" for a little while anyway. I'll try to be more punctual with them in the future.
Gary