Warbird Information Exchange https://www.warbirdinformationexchange.org/phpBB3/ |
|
Need some metalworking advice https://www.warbirdinformationexchange.org/phpBB3/viewtopic.php?f=26&t=73031 |
Page 1 of 1 |
Author: | PinecastleAAF [ Sun Jan 02, 2022 11:02 am ] |
Post subject: | Need some metalworking advice |
I could use some advice or tips from those with sheet aluminum experience. I have some experience with sheet steel but not sheet aluminum. I have some sheet aluminum I need to cut and its 1/8th inch thick maybe slightly more. What is the best tool to use to make clean precise cuts that I could do myself with minimal tools? Will a reciprocating electric saw with the proper blade work? I tried once to cut some aluminum with a cutoff wheel. MISTAKE! One cut I need to make is a circle 9 inches in diameter. Thanks! |
Author: | shrike [ Sun Jan 02, 2022 11:08 am ] |
Post subject: | Re: Need some metalworking advice |
A jigsaw with a hacksaw blade is probably your best bet. |
Author: | Kyleb [ Sun Jan 02, 2022 12:38 pm ] |
Post subject: | Re: Need some metalworking advice |
shrike wrote: A jigsaw with a hacksaw blade is probably your best bet. Yep. Metal cutting jigsaw blade. Or a woodworking bandsaw. You can even use a circular saw. The thing I've found with a jigsaw is you can only cut a little distance at a time before the blade heats up and clogs with aluminum. So you're left cutting a half inch or maybe an inch, then waiting. Boelube or some other lubricant helps with the cooling. |
Author: | shrike [ Mon Jan 03, 2022 12:11 am ] |
Post subject: | Re: Need some metalworking advice |
Kyleb wrote: The thing I've found with a jigsaw is you can only cut a little distance at a time before the blade heats up and clogs with aluminum. So you're left cutting a half inch or maybe an inch, then waiting. Boelube or some other lubricant helps with the cooling. Aluminum likes coarser teeth 14-18 TPI |
Author: | Kyleb [ Mon Jan 03, 2022 12:31 am ] |
Post subject: | Re: Need some metalworking advice |
shrike wrote: Kyleb wrote: The thing I've found with a jigsaw is you can only cut a little distance at a time before the blade heats up and clogs with aluminum. So you're left cutting a half inch or maybe an inch, then waiting. Boelube or some other lubricant helps with the cooling. Aluminum likes coarser teeth 14-18 TPI Agree and with thicker material that kind of tooth pitch works well. Ultimately, you want a pitch that gives you at least 1.5 teeth in the material at any given time for smoothness. |
Author: | Spitty [ Tue Jan 04, 2022 6:58 am ] |
Post subject: | Re: Need some metalworking advice |
Jigsaw with appropriate blade and speed.I use beeswax as lubrication. |
Author: | PinecastleAAF [ Thu Jan 06, 2022 4:21 am ] |
Post subject: | Re: Need some metalworking advice |
Thanks for the tips wixers that's exactly what I needed to know. ![]() |
Page 1 of 1 | All times are UTC - 5 hours |
Powered by phpBB® Forum Software © phpBB Group https://www.phpbb.com/ |