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PostPosted: Wed Jul 21, 2010 1:50 pm 
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Air Lord
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Congrats team! 8)

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PostPosted: Wed Jul 21, 2010 10:13 pm 
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Well for those of you who did not check out the Thunder over Michigan thread yet, we are not going to make it to Thunder. A group of us came out to the hangar last night to jack up the plane and do the landing gear portion of the 100 hour (which had not been done yet, because we couldn't jack the airplane with the fuel tanks out). We got her jacked up and started inspecting the known wear areas on the main landing gear, areas like the trunnions (where the gear attaches to the wing) and where the axle attaches to the bottom of the shock strut and discovered excessive wear. Enough so that we now need to replace the LH main landing gear and replace the trunnion bushings on the RH main landing gear. The good news is that we had a "freshly" (1956) overhauled LH main landing gear in storage that is in almost pristine shape. We will be changing the LH gear and working on replacing the bushigs on the RH gear this weekend. This gear work in combination with several other factors is what is preventing us from going to Thunder. We would rather play it safe and miss an air show than gamble and make the 10 o'clock news in a bad way.

Here's a few pic's from last night. I guess you could say that Chuckie got airborne for the first time in 2 years :wink:
Image

Here's the "new" gear. Dean and the guys had already taken the torque links off to start cleaning them up and greasing the bearings. That's not rust on the axle, it's cosmolene.
Image

I believe that "MOAMA" is Mobile Air Material Area
Image

Image

My deepest apologies to everyone that was pulling for us to make it to Thunder. We gave it our best shot I promise. :(

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PostPosted: Sun Jul 25, 2010 6:10 pm 
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Air Lord
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We did a gear swing yesterday to make sure that all the working parts are in order before starting the gear change. We found a couple of little adjustments will be in order, but nothing serious. We also inspected both main gear wells and the tailwheel compartment for any clearance issues or other possible discrepancies while the gear was stowed.

Here they are retracted electrically, with Bill, James, and Perry looking over the result:
Image

And this photo is of the manual extension test. The guys traded off cranking the mains down and us old coots stood on the ground and watched....:
Image

I did grudgingly crawl back in the tail and wind down the tailwheel so as to look like I was good for something...... :shock:

As Bill said earlier, we wish we'd have gotten '543 ready for TOM, but it wasn't in the cards. We'll still keep making updates as we continue with the maintenance and inspection program, and we thank everyone for their positive thoughts as we've gone along.

Scott


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PostPosted: Sun Jul 25, 2010 8:16 pm 
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Location: Clear Lake City, Texas
Any chance of being at Wings Over Houston this October?


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PostPosted: Tue Jul 27, 2010 3:35 pm 
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Location: Texas, y'all!
Sunday update (a couple of days late, sorry :oops: )

Bill and Godfrey cleared a workbench in the maintenance shop and moved the replacement left main gear leg to that bench so that the overhaul can be done properly. Bill and James gave the replacement unit a thorough inspection and evaluation once the parts were spread out on the workbench. I spent some quality time at the parts washer, de-gunking the rest of the shafts, bearings, and shims for the torque links (the ones I didn't get to Tuesday evening :x ). I then had a really fun time scraping the congealed grease out of the inside of the oleo tube with a plastic paddle (literally in up to my armpit :x ). The inside of the tube is in superb condition! Bill and Pat researched the proper paint type and color to use when we repaint the leg, and the team discussed which parts to use from the replacement assembly and which ones to re-use from the old assembly. All in all, we have a good plan in place and our talented team will be able to get the job done right and give us a nice, safe gear leg that won't need attention again for several more decades! :D

Pat, Rick, and Mike spent much of the day troubleshooting and fixing some cockpit gauge problems, which were traced to crossed connections in the left wing. These are comparitively minor problems and are typically not hard to fix, but it sure takes a lot of time and teamwork to find the cause! :shock:

James, Pat, Mike, and I began looking into some ongoing oil temperature problems, which will require some minor work on two of our wing-mounted oil coolers. It's not going to be a huge job, per se, but like everything else, it will take some time and manpower.

Not mentioned specifically are the countless other little things that are happening all the time.

As for making it to Wings Over Houston, all I can say is that we can't make any promises. We're all looking forward to seeing our beautiful bomber back in the air where she belongs. There is still a lot of work to be done on her, and our team will push forward to the best of our ability, without cutting corners and taking risks. There's only one way to do the job, and that's to do it right. There is no other option. She'll be ready when she's ready. We'll be sure to let everyone know when that joyful day comes! :D

We've had several new volunteers join the Museum lately, including at least one licensed A&P. It's nice to see new faces and increase our available manpower. We can always use more helpers, and we have something available for everyone who has the time to come out and help, all the way from sweeping floors clear up to working on the aircraft. If you live in the D/FW area and you like old airplanes, please come out and give us a hand! We have an unlimited supply of ice water for those hot days. . . :roll:

Dean the confident


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PostPosted: Tue Jul 27, 2010 6:33 pm 
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Second Air Force wrote:
The final piece of the radome form jigsaw puzzle is in place. We had many errands to perform yesterday and ended up near a big sporting goods store. After shopping through the beach and swimming pool accessories we didn't see anything that would work for us. As we were walking out the door we remembered getting Ellen one of those big workout balls a couple of years ago and our problem was solved. I purchased a 75cm. "core ball" and blew it up with the air compressor to about six inches larger diameter than it was intended to be :shock: .......and it didn't blow. All I had to do was let out enough air to make it slide into the cylinder and the form is complete.
Image

Now all I need is five gallons of resin and I can start slapping fiberglas on it.
Scott


Has there been any progress on this side of the restoration? I know everyone has been crazy busy but I figures I'd ask. I hope I did not miss any updates

Tim

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PostPosted: Wed Jul 28, 2010 12:17 am 
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Air Lord
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TimAPNY wrote:
Second Air Force wrote:
Image


Has there been any progress on this side of the restoration? I know everyone has been crazy busy but I figures I'd ask. I hope I did not miss any updates

Tim


Nope, I put the radome form in my shop and haven't worked on it all spring/summer. Since there isn't much for me to do on the airplane until after the landing gear business is sorted out I might be able to do something on the radome now.

Scott


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PostPosted: Wed Jul 28, 2010 10:51 am 
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Air Lord
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Sorry to hear you guys won't make your goal of Thunder, but I certainly salute all of you for your efforts! :drinkers: Hang in there, looks like you are really close now.

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PostPosted: Thu Jul 29, 2010 12:18 pm 
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Air Lord
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In honor of the birthday of the Flying Fortress, here are a couple of 2nd Bombardment Group photos from the earliest days of B-17 operation with the USAAC:

Image

Image

S


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PostPosted: Wed Aug 04, 2010 5:14 pm 
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Air Lord
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Thank you Scott for trying hard for TOM. All I can say to keep positive is that Chucky will fly someday soon! How about that? :D


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PostPosted: Thu Aug 05, 2010 12:28 am 
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Thanks for the support, Nathan. We certainly wanted to be there! The calendar and a couple of other items didn't cooperate. Our primary goal is a safe, clean airplane, and we just weren't going to rush it even though TOM was something everyone at VFM wanted to do.

Scott


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PostPosted: Sat Aug 07, 2010 7:01 pm 
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Sorry guys,

Looks like I won't be able to cross the Pond and come visit later this month.
Won't be able to get to the 401BG reunion either.

It seems people without a credit card or US bank account aren't welcome in the USA anymore. :(

Ah well, the next 401BG reunion is in 2012, maybe things will have changed by then.

All the best,
PB

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PostPosted: Sat Aug 07, 2010 7:58 pm 
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Air Lord
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Saw the news story today. Sorry that you guys ended up another victim of the HVAC/copper thieves that are going around. BTW, do they have any idea how they got by the fences and on top of the roof? They seem pretty high, even considering where they've been stealing from.

Story -

http://www.myfoxdfw.com/dpp/news/air-co ... rom-museum


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PostPosted: Tue Aug 10, 2010 12:44 am 
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Air Lord
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We were really looking forward to your visit, Paul. The world has certainly changed in the past few years. We will find a way to get together somewhere down the road, I'm sure. In the meantime we will rely on electrons for communication! :drinkers:

Scott


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PostPosted: Tue Aug 10, 2010 7:11 pm 
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I'll be there, sometime... ;)
I've been chugging through a pack of 401BG mission reports today.
Some interesting debrief comments regarding GEE and H2X equipment playing up and overheating/burning out the generators in combat during the 2nd half of 1944.

Have applied for my 2-year US visa waiver thingy in advance today, will cost $15 from next month.
I didn't have any of these problems in 2005, but as you say the world is changing.

One thing I must mention though: a BIG thumbs up for American Airlines.
Not only would they have taken me direct from Heathrow to Ft Worth, and then onto Savannah direct and then home, but they were only asking 10% of the fare that BA wanted via Heathrow-Amsterdam-Dublin-Atlanta (inc. a 36-hour stopover at Amsterdam) and then find your own internal connections. Each way!

Sorry to hear about the scrotes on the roof, hope they get what's coming to them.

All the best,
Paul

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Archivist and researcher, ARG-AIX Archive, Alconbury


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